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Researchers see new salmonella sensors shaking up the entire chicken supply chain

University of Missouri Ph.D. student Mai Abuhelwa demonstrates how one of the new sensors detects salmonella contamination on July 28, 2023. This sensor uses a laser and fiber optic cables to sense small concentrations of the bacteria.
Eric Schmid
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漏 2024 外网天堂
University of Missouri doctoral student Mai Abuhelwa demonstrates how newly developed sensors detects salmonella contamination last month at the university's campus in Columbia. The technology uses a laser and fiber optic cables to sense small concentrations of the bacteria.

Visit any grocery store and you can expect that the produce, meat and other products that line the shelves are not contaminated.

But sometimes that鈥檚 not the case.

Each year the federal government launches into foodborne disease outbreaks traced to germs like salmonella, listeria, E. coli and others. The Centers for Disease Control and Prevention estimates 48 million people fall ill annually as a result.

And of those who get sick, 128,000 are hospitalized and 3,000 die.

Salmonella is one of the top germs that causes these ailments, and it鈥檚 a pathogen often associated with chicken and eggs. A research team from is responding by developing ways to more quickly detect the pathogen in the chicken supply chain.

鈥淲e just want to make a safe food supply for everyone,鈥 said Kate Trout, one of the project鈥檚 principal investigators. 鈥(Including) rural communities, low-income communities, which we now have higher rates of salmonella infections, but we really don鈥檛 know the root causes of that.鈥

Trout explained that the research aims to take the results from sensors that rapidly detect small amounts of salmonella and pair them with data on food production, animal health, population health and other geospatial data.

That lines up with the U.S. Department of Agriculture's goals for mitigating salmonella in the food supply, she added.

Saving resources and time

 This file photo shows a Barred Rock chicken in a backyard near Belleville
Tim Vizer
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Belleville News-Democrat
While the chicken supply chain is relatively safe, with few notices of contamination, experts say the current testing process often takes several days.

While the chicken supply chain is relatively safe, with few notices of contamination, experts say the current testing process often takes several days.

鈥淧eople are constantly looking for better ways to sample, better ways to test and get faster results,鈥 said Jim Dickson, a professor in Iowa State University鈥檚 animal science department. 鈥淭he quicker a processor gets results, the quicker they can react to them.鈥

Reporter Eric Schmid discusses this story on 'St. Louis on the Air'

The USDA Food Safety and Inspection Service tests for the bacteria, and major poultry processors typically test their chicken every day too, he said. But testing laboratories are often off-site, and preparing a sample before it can be tested can take a day or two.

鈥淩ealistically, in most cases we鈥檙e talking about three days from the time of the sample to the time of the result,鈥 Dickson said. 鈥淏y the time they get results back that product is gone. It鈥檚 already been shipped.鈥

The team鈥檚 research, funded by the , addresses the issue of timing by developing new portable and easy-to-use sensors that can quickly detect small amounts of contamination.

鈥淥ne that allows us to do testing basically within one hour,鈥 said Mahmoud Almasri, the lead principal investigator. 鈥淭he second one, the optical one, we are testing within 10 minutes and probably even lower than 10 minutes.鈥

Almasri, a professor in Mizzou鈥檚 electrical engineering and computer science department, added the team is also creating a third sensor that will be able to detect the present in a sample.

鈥淭here are maybe 2,500 different types of salmonella,鈥 Almasri said. 鈥淏ut not all of them are in poultry.鈥

This level of granularity would go further than the current industry standard, which only detects salmonella in general, said Kantha Channaiah, an assistant professor of food science at Mizzou.

鈥淭his is going to play an important role in saving a lot of resources and time,鈥 he said. 鈥淔or industries, for commercial manufacturers, time is money.鈥

Plus, the science behind the separate sensors can work on other bacteria, like listeria, E. coli or staph, Channaiah said.

鈥淲e can apply this principle and concept and we can extend the scope of this technology to other pathogens assuring safety,鈥 he said.

Testing throughout the supply chain聽

Various local food banks, pantries and other agencies that combat food insecurity pick up goods from Operation Food Search in St. Louis on August 9, 2023. Operation Food Search distributes to agencies like this four or five mornings a week.
Eric Schmid
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漏 2024 外网天堂
Various local food banks, pantries and other agencies that combat food insecurity pick up goods from Operation Food Search on Aug. 9 in Overland. Operation Food Search distributes to agencies like this four or five mornings a week.

Figuring out just which biosensors work best and where to place them within the entire chain 鈥 from the farm to the table 鈥 is a big part of the research effort.

鈥淗aving the biosensor developed is not the end of the question. That is not enough,鈥 said Haitao Li, another principal investigator and the supply chain analytics department chair at the University of Missouri-St. Louis.

Li is developing a mathematical programming model to help decide which of his colleagues鈥 sensors are best suited for a specific company鈥檚 needs. The model can also help predict where to place the sensors at nodes in the vast poultry supply chain, he said.

A node can represent a facility, like a farm, or a process, like transportation or storage, Li said. And it can be very granular, like different steps in chicken processing 鈥 carcass washing, defeathering, cutting, packaging or other steps, he added.

Right now, chicken is only tested for contamination at the processor, and there鈥檚 an assumption it will stay properly cold afterward, said Tim Safranski, a professor at Mizzou鈥檚 animal science research center.

鈥淚f the cold chain is maintained, it remains safe. If it鈥檚 properly cooked afterward, it would remain safe,鈥 he said. 鈥淏ut there鈥檚 lots of opportunities along the way where things might not work correctly.鈥

But with sensors at many more points in the production chain, Li said the researchers can begin to build a real-time picture of the presence of salmonella in specific parts of the chicken supply. Chicken processors, companies that ship poultry products, grocers and government agencies could also get access to this information, he added.

鈥淚f we know the level of contamination risk, we might speed up the shipment of some goods or shorten their storage time,鈥 he said. 鈥淲e might issue a recall, we might redistribute some of the product depending on the market demand or the need of different population groups.鈥

Future applications

Operation Food Search COO Carlton Adams in the organization鈥檚 distribution center in St. Louis on August 8, 2023. Adams organization distributes food to food banks and pantries in 27 counties across eastern Missouri and southern Illinois.
Eric Schmid
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漏 2024 外网天堂
Operation Food Search COO Carlton Adams in the organization鈥檚 distribution center on Aug. 9 in Overland. Adams' organization distributes food to food banks and pantries in 27 counties across eastern Missouri and southern Illinois.

Some in the food distribution chain, like Carlton Adams, see the sensors potentially revolutionizing their business practices. Adams is COO of Operation Food Search, which distributes donated food to dozens of agencies in eastern Missouri and southern Illinois that help combat food insecurity.

It鈥檚 imperative to him that the food it distributes to food pantries is high quality, dense with nutrition and reliable for the people who depend on it, Adams said.

鈥淭his notion that you don鈥檛 deserve to have good food, because you didn鈥檛 get straight A鈥檚 in capitalism, that鈥檚 crazy,鈥 he said.

The new sensors and software could help Adams鈥 organization know more about the food it receives from its donors, which include large grocers like Schnucks and Dierbergs, he said.

Plus, the sensors could help Operation Food Search throw away less food in case something goes wrong at its St. Louis facility, Adams said.

鈥淭hings happen. If we have a power outage, if the generator doesn鈥檛 kick in and we lose cold storage for a period, that food goes into the landfill,鈥 he said. 鈥淭hat鈥檚 much less food that鈥檚 distributed to the community.鈥

With rapid and easy-to-use sensors that could check for contamination, it鈥檚 possible some of that food may not need to be thrown away, Adams added.

But this potential is likely several years away.

The research team is submitting a proposal for the next phase from the NSF to be reviewed later this year, as well as seeking feedback from potential investors, program managers and researchers from other funding agencies, Li said.

鈥淭his is a long-term, multiyear effort,鈥 he said. 鈥淚t鈥檚 not always easy, but I truly enjoy it.鈥

Correction: The research collaboration involves Lincoln University and the University of Notre Dame as well as the University of Missouri, University of Missouri-St. Louis and Auburn University. A previous 漏 2024 外网天堂 report did not list all five institutions.

This story was produced in partnership with , a collaboration of public media newsrooms in the Midwest. It reports on food systems, agriculture and rural issues.

Eric Schmid covers business and economic development for 漏 2024 外网天堂.